wall industries, inc. rev b PSAE800 series up to 804 watts, ac/dc switching power supplies 07/23/2013 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 1 of 8 features rohs compliant active pfc > 0.95 at 230vac up to 804 watts output power high efficiency up to 93% 4242vdc i/o isolation constant current limiting intelligent led indicators optional rs232 function builtin i 2 c serial data bus 1u profile, high power density protection: olp, ovp, otp, fan failure programmable output voltage (0~105%) programmable output current (0~105%) power ok signal (power good, logic low) remote on/off, remote sense functions universal input voltage range: 90264vac single outputs ranging from 12~60vdc +5v/0.5a or +8v/0.3a auxiliary output selectable by user forced current sharing at parallel operation ul 609501, 2nd edition, tuv en609501: 2006+a11 approvals description size: 9.80 x 5.00 x 1.61 inches (249.0 x 127.0 x 41.0 mm) the PSAE800 series of ac/dc switching power supplie s provides up to 804 watts of output power in a 9.80 x 5.00 x 1.61 enclosed case. thi s series consists of single output models ranging from 12~60vdc with an input voltage range o f 90~264vac. standard features include high efficiency up to 93%, active pfc, prog rammable output voltage and output current, remote on/off, remote sense, power ok sign al, and internal ball bearing fan. this series also has over voltage, over load, and over t emperature protection. all models are rohs compliant and have ul 609501, 2nd edition and tuv en609501: 2006+a11 safety approvals. model selection table model number input voltage output voltage output current output power ripple & noise (1) efficiency PSAE80012 12 vdc 66.7a 800w 120mvpp 89% PSAE80015 15 vdc 53.4a 801w 150mvpp 90% PSAE80024 24 vdc 33.5a 804w 240mvpp 92% PSAE80030 30 vdc 26.7a 801w 300mvpp 92% PSAE80036 36 vdc 22.3a 802.8w 360mvpp 92% PSAE80048 48 vdc 16.7a 801.6w 480mvpp 92% PSAE80060 90~264 vac 60 vdc 13.4a 804w 600mvpp 93% notes 1. ripple & noise is measured at 20mhz limited band width and using a 12" twisted pairwire terminated with a 0.1f & 47f capacitors in parallel. 2. for voltages near the low end of the input volta ge range, see the derating curve for the power supp ly output rating. 3. when in parallel operation only one unit might o perate if the total output load is less than 5% of the rated load condition. 4. the power supply is considered a component which will be installed into final equipment. the final equipment must be re confirmed that it still meets emc directives.
wall industries, inc. rev b PSAE800 series up to 804 watts, ac/dc switching power supplies 07/23/2013 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 2 of 8 specifications: PSAE800 series all specifications are based on 25c, nominal input voltage, and maximum output current unless otherwis e noted. we reserve the right to change specifications based on technological advances. specification test conditions min typ max unit input specifications input voltage see note 2 90 264 vac input frequency 47 63 hz at 100vac and full load 9.3 ac current at 230vac and full load 4.7 a at 115vac and cold start 30 inrush current at 230vac and cold start 60 a at 115vac and full load 0.98 power factor at 230vac and full load 0.95 output specifications output voltage see table voltage tolerance includes setup tolerance, line regulation, and loa d regulation 2.0 +2.0 % voltage adjustability typical adjustment by potenti ometer (vr1) 5.0 +5.0 % line regulation low line to high line 1.0 +1.0 % load regulation 0% to 100% full load 1.0 +1.0 % output power see table output current see table ripple & noise (20mhz bw) measured with 0.1f and 47f capacitors in parallel see table holdup time at 230vac and full load 14 ms setup time full load 800 ms rise time full load 100 ms temperature coefficient 0~50c 0.02 +0.02 %/c protection over voltage protection (see page 4) protection typ e: latchstyle. recovery after reset ac power on or inhibit variable ovp, 120%7% vout over load protection protection type: constant current limiting 105% rated output power over temperature protection protection type: shutdown output voltage (autoreco very after temp. goes down) 85c5c detect on heatsink of sec. side general specifications efficiency see table input to output 4242vdc (3000vac) input to fg 2121vdc (1500vac) isolation voltage output to fg 707vdc (500vac) isolation resistance input to output, input to fg, output to fg; 500vdc 100 m leakage current at 240vac 1 ma functions auxiliary power +5v/0.5a or +8v/0.3a auxiliary output selectable by user remote on/off control external switch or npn transistor to turn on/off power ok signal open drain signal low when psu turns on; sink curre nt: 20ma max.; drain voltage: 40v max. output voltage trim adjustment of output voltage is between 0~105% of r ated output output current trim adjustment of output current is between 0~105% of r ated output parallel operation (current sharing) see page 6 environmental specifications operating temperature with derating (see derating curve) 20 +60 c storage temperature 40 +85 c operating humidity noncondensing 20 90 % rh storage humidity 10 95 % rh cooling controlled by power rating and temperature (interna l ball bearing fan) vibration 10~500hz, 2g 10 min./1 cycle, period for 60 min. ea ch along x, y, z axes. compliance to iec 6826, ie c 68264 physical specifications weight 3.75 lbs (1700g) dimensions (w x h x d) 9.80 x 5.00 x 1.61 inches (249.0 x 127.0 x 41.0 mm) safety & emc (see note 4) safety approvals ul 609501, 2nd edition, tuv en609501: 2006+a11 emi (conduction & radiation) en55022: 2006+a1:2007 class b, en612043:2000, en61000 63: 2007 harmonic current en6100032: 2006+a2: 2009 class a, en6100033: 2008 ems immunity en55024: 1998+a1: 2001+a2: 2003 light industry level , criteria a, en612043: 2000, en6100061: 2007
wall industries, inc. rev b PSAE800 series up to 804 watts, ac/dc switching power supplies 07/23/2013 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 3 of 8 mechanical drawing 23 24 1 2 cn2 9.80 [249.0] m6 vr1 32 1 led +v v 2.52 [64.0] 0.55 [14.0] 7.80 [198.0] 1.46 [37.0] 3m4 l=0.157 [4] 6m4 (both sides) l=0.236 [6] airow direction 2.91 [74.0] 1.06 [26.9] 1.61 [40.9] 5.00 [127.0] 8.70 [221.0] 0.45 [11.5] 0.81 [20.5] 0.32 [8.0] 0.98 [25.0] unit: inches [mm] ac input terminal control pin number assignment (cn2) pin no. function pin no. function description pin no. function description 1 acl 1 nc for rs232 receiver function 13 en+ inhi bit on/off (+) 2 acn 2 nc for rs232 transmission function 14 aux +5v/0.5a, +8v/0.3a auxiliary power 3 3 aux +5v/0.5a, +8v/0.3a auxiliary power 15 en in hibit on/off () 4 gnd ground 16 gnd ground 5 scl serial data used in the i 2 c interface 17 par parallel operation current shari ng 6 sda serial data used in the i 2 c interface 18 vset aux output set 7 aux +5v/0.5a, +8v/0.3a auxiliary power 19 pok power ok 8 gnd ground 20 gnd ground 9 vci v program 21 vs remote sense () 10 gnd ground 22 vo negative output voltage 11 aci i program 23 vs+ resmote sense (+) 12 gnd ground 24 vo+ positive output voltage
wall industries, inc. rev b PSAE800 series up to 804 watts, ac/dc switching power supplies 07/23/2013 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 4 of 8 derating curves load vs ambient temperature load vs input voltage -20 ambient temperature (c) 0 10 20 30 40 50 60 70 20 40 60 80 100 load (%) 90 ta=25c 100 110 120 264 40 50 60 70 80 load (%) input voltage (vac) 90 100 curves cmd vs output curve vci vs ovp curve
wall industries, inc. rev b PSAE800 series up to 804 watts, ac/dc switching power supplies 07/23/2013 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 5 of 8 led status led led signal status solid (green) power ok (local mode) solid (orange) power ok (remote mode) slow blink (green) power standby fast blink (red) over voltage protection (ovp) solid (red) over load protection (olp) slow blink (red) over temperature protection (otp) intermittent blink (red) fan failure interlace blink (red) power failure * local mode: use aci/vci to control output current and voltage remote mode: use rs232 or i2c command to control o utput current and voltage remote on/off (1) using internal 5v auxiliary source (2) on/off control by npn transistor (3) using external voltage source power off off sw power on on en+ en aux gnd sw aux 2k power off l ctrl power on h ctrl en+ en aux gnd aux 2k tr gnd sw en+ en aux gnd aux 2k aux power off off sw power on on default setting power ok signal aux and p.ok signal internal circuit good failure gnd vset aux p.ok dc / dc 5v / 0.5a 8v / 0.3a * place an additional capacitor to have a better p erformance of auxiliary power operation. * the grounding of aux power should be connected to gnd port. if v is connected as grounding, make sure to short the gn d and v ports. open 5v (default setting) vset short to gnd 8v * 470f 16v aux load
wall industries, inc. rev b PSAE800 series up to 804 watts, ac/dc switching power supplies 07/23/2013 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 6 of 8 current sharing 1) remote sense 2) current sharing with remote sensing load cn2 12 23 24 2 1 vci aci en+ en- par pok vs- vo+ gnd gnd aux gnd vset gnd vo- vs+ aux gnd scl sda aux gnd nc nc cn2 24 23 cn2 1 2 23 24 cn2 1 2 23 24 cn2 1 2 23 24 cn2 1 2 23 24 2 1 vci aci en+ en- par pok vs- vo+ gnd gnd aux gnd vset gnd vo- vs+ aux gnd scl sda aux gnd nc nc 24 23 2 1 vci aci en+ en- par pok vs- vo+ gnd gnd aux gnd vset gnd vo- vs+ aux gnd scl sda aux gnd nc nc 24 23 2 1 vci aci en+ en- par pok vs- vo+ gnd gnd aux gnd vset gnd vo- vs+ aux gnd scl sda aux gnd nc nc 24 23 2 1 vci aci en+ en- par pok vs- vo+ gnd gnd aux gnd vset gnd vo- vs+ aux gnd scl sda aux gnd nc nc 24 23 3) local sense (default setting) 4) current sharing with local sensing load cn2 1 2 23 24 2 1 vci aci en+ en- par pok vs- vo+ gnd gnd aux gnd vset gnd vo- vs+ aux gnd scl sda aux gnd nc nc cn2 24 23 cn2 1 2 23 24 cn2 1 2 23 24 cn2 1 2 cn2 1 2 23 24 23 24 2 1 vci aci en+ en- par pok vs- vo+ gnd gnd aux gnd vset gnd vo- vs+ aux gnd scl sda aux gnd nc nc 24 23 2 1 vci aci en+ en- par pok vs- vo+ gnd gnd aux gnd vset gnd vo- vs+ aux gnd scl sda aux gnd nc nc 24 23 2 1 vci aci en+ en- par pok vs- vo+ gnd gnd aux gnd vset gnd vo- vs+ aux gnd scl sda aux gnd nc nc 24 23 2 1 vci aci en+ en- par pok vs- vo+ gnd gnd aux gnd vset gnd vo- vs+ aux gnd scl sda aux gnd nc nc 24 23
wall industries, inc. rev b PSAE800 series up to 804 watts, ac/dc switching power supplies 07/23/2013 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 7 of 8 installation instructions 1. mounting directions 11 recommended standard mounting methods (a) (b) (c) 3-m4l=4mm max. cn2 1 2 23 24 3-m4 l=4mm max. cn2 1 2 23 24 3-m4 l=4mm max. cn2 1 2 23 24 2. mounting method 21 there are ventilating holes on the front and back side panels. do not obstruct; allow at least 5 0mm for airflow 22 the maximum allowable penetration for the scr ew is 4mm. incomplete threading should not be penet rated. 23 recommended torque of mounting screw: m4 scre w: 1.27n ? m (13.0kgf ? cm) fan airflow more than 50mm more than 50mm fan
wall industries, inc. rev b PSAE800 series up to 804 watts, ac/dc switching power supplies 07/23/2013 wall industries, inc. ? 37 industrial drive, exeter , nh 03833 ? tel: 6037782300 ? toll free: 88859 79255 ? fax 6037789797 website: www.wallindustries.com ? email: sales@wal lindustries.com page 8 of 8 company information wall industries, inc. has created custom and modifi ed units for over 50 years. our inhouse research a nd development engineers will provide a solution that exceeds your performance re quirements ontime and on budget. our iso90012008 certification is just one example of our commitment to producing a high quali ty, welldocumented product for our customers. our past projects demonstrate our commitment to you , our customer. wall industries, inc. has a reputat ion for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. we will contin ue to provide ongoing support for your project above and beyond the desig n and production phases. give us a call today to d iscuss your future projects. contact wall industries for further information: phone: (603)7782300 toll free: (888)5979255 fax: (603)7789797 email: sales@wallindustries.com web: www.wallindustries.com address: 37 industrial drive exeter, nh 03833
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